ART# A-10837_AB ARCAIR® Cutting and Gouging SystemsVictorTechnologies.com/ArcairEnglishFrançais CanadienRevision: AF Issue Date: Feb. 19, 2014 Man
N7500 GENERAL INFORMATIONGENERAL INFORMATION 1-2 Manual 892508908. Do not use worn, damaged, undersized, or poorly spliced cables.9. Do not wrap
GENERAL INFORMATION N7500Manual 89250890 1-3 GENERAL INFORMATION3. Remove all flammables within 35 ft. (10.7 m) of the welding arc. If this is no
N7500 GENERAL INFORMATIONGENERAL INFORMATION 1-4 Manual 892508901.03 Principal Safety Standard Publications1. Code of Federal Regulations (OSHA)
GENERAL INFORMATION N7500Manual 89250890 1-5 GENERAL INFORMATION1.04 Declaration of ConformityManufacturer: Victor Technologies Address: 280
N7500 GENERAL INFORMATIONGENERAL INFORMATION 1-6 Manual 89250890This Page Intentionally Blank
Manual 89250890 2-1 SPECIFICATIONSSPECIFICATIONS N75002.01 Arcair-Matic N7500 Gouging SystemThe Arcair-Matic N7500 Gouging System adds new dimensi
SPECIFICATIONS 2-2 Manual 89250890N7500 SPECIFICATIONS2.02 N7500 SpecificationsRated Output Output Current400-1600Duty CycleMAX. 1600A/42V @ 100%Open
Manual 89250890 3-1 SYSTEM COMPONENT DESCRIPTION SYSTEM COMPONENT DESCRIPTION N7500SECTION 3: SYSTEM COMPONENT DESCRIPTIONThere are three (3) mai
SYSTEM COMPONENT DESCRIPTION 3-2 Manual 89250890N7500 SYSTEM COMPONENT DESCRIPTIONItem Fitting Function1Travel System Power ConnectorTwo (2) 4 amp
Manual 89250890 3-3 SYSTEM COMPONENT DESCRIPTION SYSTEM COMPONENT DESCRIPTION N7500MAX 100 psi7106891112ART# A-10851_AC(Rear panel assembly not sh
WE APPRECIATE YOUR BUSINESS! Congratulations on receiving your new Victor® Arcair® product. We are proud to have you as our customer and will strive t
SYSTEM COMPONENT DESCRIPTION 3-4 Manual 89250890N7500 SYSTEM COMPONENT DESCRIPTION3.02 Torch HeadART# A-10838_ABFigure 3-6: Torch HeadThe N7500 To
Manual 89250890 3-5 SYSTEM COMPONENT DESCRIPTION SYSTEM COMPONENT DESCRIPTION N7500Item Fitting Function1 MotorThis motor feeds the electrode away
SYSTEM COMPONENT DESCRIPTION 3-6 Manual 89250890N7500 SYSTEM COMPONENT DESCRIPTION3.03 Remote PendantRemote Pendant provides the welder/operator t
Manual 89250890 3-7 SYSTEM COMPONENT DESCRIPTION SYSTEM COMPONENT DESCRIPTION N75003.04 ElectrodesThe most important part of the N7500 System is t
SYSTEM COMPONENT DESCRIPTION 3-8 Manual 89250890N7500 SYSTEM COMPONENT DESCRIPTION3.05 Gouging Operation Settings“Table 3-12: Operating Parameters
Manual 89250890 3-9 SYSTEM COMPONENT DESCRIPTION SYSTEM COMPONENT DESCRIPTION N75003.06 Selecting the Proper Electrode DiameterYour choice should
SYSTEM COMPONENT DESCRIPTION 3-10 Manual 89250890N7500 SYSTEM COMPONENT DESCRIPTION3.09 Compressed AirCompressed air flows from an air nozzle in th
ASSEMBLY AND INSTALLATION N7500Manual 89250890 4-1 ASSEMBLY AND INSTALLATIONSECTION 4: ASSEMBLY AND INSTALLATIONCAUTIONBe sure to read this manu
N7500 ASSEMBLY AND INSTALLATIONASSEMBLY AND INSTALLATION 4-2 Manual 89250890When asking about your equipment, be sure to give its full serial and
ASSEMBLY AND INSTALLATION N7500Manual 89250890 4-3 ASSEMBLY AND INSTALLATION4.02 AssemblyThe assembly instruction steps are divided into five grou
WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.While t
N7500 ASSEMBLY AND INSTALLATIONASSEMBLY AND INSTALLATION 4-4 Manual 892508904.04 Control Box InstallationDetermine where the Control Box should b
ASSEMBLY AND INSTALLATION N7500Manual 89250890 4-5 ASSEMBLY AND INSTALLATION WARNINGConfirm the DC Power Supply is OFF before beginning the next
N7500 ASSEMBLY AND INSTALLATIONASSEMBLY AND INSTALLATION 4-6 Manual 89250890Power Supply Control Connection ChartBrand ModelN7500 Control Box Powe
ASSEMBLY AND INSTALLATION N7500Manual 89250890 4-7 ASSEMBLY AND INSTALLATION4.05 Torch Head InstallationMake connections from Control Box to the
N7500 ASSEMBLY AND INSTALLATIONASSEMBLY AND INSTALLATION 4-8 Manual 892508904.06 Remote Pendant InstallationMake the following connections from t
ASSEMBLY AND INSTALLATION N7500Manual 89250890 4-9 ASSEMBLY AND INSTALLATION4.07 Remote Pendant StorageUse safe storage practices when storing t
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Manual 89250890 5-1 SYSTEM OPERATIONSYSTEM OPERATION N7500SECTION 5: OPERATING THE N7500 SYSTEM5.01 Remote Pendant Operation896724311012511ART# A
SYSTEM OPERATION 5-2 Manual 89250890N7500 SYSTEM OPERATION5.02 Position Torch Head1. Position the Torch Head above the work piece you want to sta
Manual 89250890 5-3 SYSTEM OPERATIONSYSTEM OPERATION N75005.04 Remote Pendant ProgrammingThe first (default) menu setting option is “Power Mode”,
TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ... 1-11.01 Notes, Cautions and Warnin
SYSTEM OPERATION 5-4 Manual 89250890N7500 SYSTEM OPERATIONTravel Speed - Travel Speed output provides a starting point to set the travel speed to o
Manual 89250890 5-5 SYSTEM OPERATIONSYSTEM OPERATION N7500ART# A-10824_ACMenu SettingPower Mode CVParameter GuideCurrent850AFigure 5-6: Paramete
SYSTEM OPERATION 5-6 Manual 89250890N7500 SYSTEM OPERATION9. Use the up or down “Mode Selector” or buttons to scroll to “Travel Delay.” See “
Manual 89250890 5-7 SYSTEM OPERATIONSYSTEM OPERATION N7500 Set the “No Current Detect” option as needed. To change the setting press the “OK” OK
SYSTEM OPERATION 5-8 Manual 89250890N7500 SYSTEM OPERATIONGouging operations can be stopped using the Remote Pendant controls.15. Press the “STOP”
Manual 89250890 6-1 SYSTEM USESSYSTEM USES N7500SECTION 6: N7500 SYSTEM USES6.01 SYSTEM USESThis section briefly describes some uses for th
SYSTEM USES 6-2 Manual 89250890N7500 SYSTEM USESThis Page Intentionally Blank
Manual 89250890 7-1 MAINTENANCEMAINTENANCE N75007.01 IntroductionIf this equipment does not operate properly, stop work immediately and investigate
MAINTENANCE 7-2 Manual 89250890N7500 MAINTENANCEThe following checklist can be used as a guide for routine maintenance.• Check warning labels for
Manual 89250890 8-1 TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE N75008.01 Arcair-Matic N7500 Gouging SystemIn all troubleshooting cases turn power
TABLE OF CONTENTSSECTION 7: MAINTENANCE ... 7-17.01 Introduction ...
TROUBLESHOOTING GUIDE 8-2 Manual 89250890N7500 TROUBLESHOOTING GUIDEGeneralProblem Possible Cause Possible RemedyN7500 starts operation but Torch
Manual 89250890 8-3 TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE N7500Torch HeadProblem Possible Cause Possible RemedyAir leaking from Air Ple-num H
TROUBLESHOOTING GUIDE 8-4 Manual 89250890N7500 TROUBLESHOOTING GUIDE8.04 Remote PendantPENDANT CABLEPIN COLOR LOCATIONA WHT (#1) PIN AB BK (#1) P
Manual 89250890 8-5 TROUBLESHOOTING GUIDETROUBLESHOOTING GUIDE N75008.05 Control BoxControl BoxProblem Possible Cause Possible RemedyNo AC power
TROUBLESHOOTING GUIDE 8-6 Manual 89250890N7500 TROUBLESHOOTING GUIDEThis Page Intentionally Blank
Manual 89250890 9-1 REPLACEMENT PARTSREPLACEMENT PARTS N75009.01 Control Box Replacement PartsPOW ERPOW ERSUPPLY INSUPPLY O UT141341226789111015
REPLACEMENT PARTS 9-2 Manual 89250890N7500 REPLACEMENT PARTS9.02 Torch Head Replacement Parts25262720172349385711361811212221216142415191028ART#
Manual 89250890 9-3 REPLACEMENT PARTSREPLACEMENT PARTS N75009.03 Remote Pendant Replacement Parts21ART# A-10835_ABFigure 9-5: Remote Pendant PART
REPLACEMENT PARTS 9-4 Manual 89250890N7500 REPLACEMENT PARTSSYSTEM CABLES9.04 110V Power Supply Cable AssemblyPart No. Description Application96-
Manual 89250890 A-1 APPENDIXAPPENDIX N7500SECTION 10: APPENDIXThis Page Intentionally Blank
Figures and TablesSECTION 2: SPECIFICATIONS ... 2-1Table 2-1: N7500 Specifica
Manual 89250890 A-2 APPENDIXN7500 APPENDIX10.01 Wiring SchematicART# A-10836_ACFigure 10-1: N7500 Wiring Schematic
Manual 89250890 A-3 APPENDIXAPPENDIX N7500ART# A-10836_ACFigure 10-1: N7500 Wiring Schematic
Manual 89250890 A-4 APPENDIXN7500 APPENDIXPUBLICATION HISTORYManual No. 89250890Cover Date Rev Change(s)Jan, 2012 AA First issueMar, 2012 A
Statement of WarrantyEffective 08/01/2011 Effective 08/01/2011 This warranty supersedes all previous Victor Technologies warranties. THIS WARRANTY IS
© 2012 Victor Technologies International, Inc. www.victortechnologies.com Printed in ChinaTHE AMERICASDenton, TX USAU.S. Customer CarePh 1-800-426
SECTION 5: OPERATING THE N7500 SYSTEM ... 5-1Figure 5-1: Remote Pendant ...
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GENERAL INFORMATION N7500Manual 89250890 1-1 GENERAL INFORMATIONSECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and Warnings WARNINGPROTECT
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