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SECTION 4 OPERATION
Table 4-1. Wire Types, Diameter and Shield Gases for Pulse Mig
Material Type Diameters
Shielding Gas
(AWS Designation)
Carbon Steel
.035, .040, .045,
.052, .062
Ar - 5% CO2 (SG-AC-5
Ar - 8% CO2 (SG-AC-8)
Ar - 10% CO2 (SG-AC-10)
Ar - 2% O2 (SG-AO-2)
Ar - 8% CO2 - 2% O2 (SG-ACO-8/2)
Stainless Steel
.035, .040, .045,
.062
Ar -2% CO2 (SG-AC-2)
Ar - 8% CO2 (SG-AC-8)
Ar - 2% O2 (SG-AO-2)
Ar - 8% CO2 - 2% O2 (SG-ACO-8/2)
Ar - He
4000 & 5000
Aluminum
.035, .040, 3/64,
.062
Ar ( SG-A)
Ar - He 25% (SG-AHe-25)
Ar - He 50% (SG-Ahe-50)
Metal Core
Carbon Steel
.035, .040, .045,
.052, .062
Ar - 5% CO2 (SG-AC-5)
Ar - 8% CO2 (SG-AC-8)
Ar - 10% CO2 (SG-AC-10)
Ar - 2% O2 (SG-AO-2)
Ar - 8% CO2 - 2% O2 (SG-ACO-8/2)
EN-67
ERCuNi
.035 100% Ar (SG-A)
EN-60
ERNiCu-7
.035 He - 25% Ar (SG-HeA-25)
EN-625
ERNiCrMo-3
.035, .045 Ar - 35% He (SG-AHe-35)
H. Pulse Mig Welding using “Off the Arc” Wire Feeders
The MultiPower 460 Pulse is designed to provide simple to use, high quality, preprogrammed pulsed Mig welding. The pulse
parameters, such as pulse height, pulse width, background current and pulse frequency, are automatically adjusted by the
MultiPower 460 Pulse depending on the WIRE TYPE and DIAMETER selected.
When the PROCESS switch is placed in the MIG position and the STANDARD / MIG PULSE switch is placed in the MIG PULSE
position, the MultiPower 460 Pulse is set for pulse Mig welding. The TRIM Knob on the MP-460 Pulse front panel allows the
operator to preset the wire feed speed and optimize the heat content of the welding arc. An initial wire feed speed setting
using the TRIM Knob will determine the pulse parameters to be used. Use this knob to increase (clockwise) or decrease
(counterclockwise) the welding arc heat content to achieve the required electrode wire burn off rate and weld depth of
fusion. Fine tuning of the arc length is accomplished at the wire feeder by adjusting the wire feed speed knob.
The MultiPower 460 Pulse preprogammed WIRE TYPES, WIRE DIAMETERS and shielding gases are listed in Table 4-1.
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